EX BATTERY CHARGER
Explosion proof Battery Charger
Space efficient, natural cooled, high-tech modular battery charger solution with optimized electrical performance and no maintenance by design. Completely designed for reliable operation in extreme harsh environment and IECEx/ATEX certified for hazardous area zone 1 with optimized thermal management.



Key features
- Highest power density / Smallest footprint
- Hight Efficiency with a very high power-factor close to unity
- Compact design, utilize SMPS MOSFET technology with built in isolation transformer to ensure galvanic isolation between input and output
- Best in class THD
- Low inrush current and soft start behaviour
- No maintenance by design (no replacement of parts during lifetime)
- Suitable for installation in offshore harsh environments
- Modular design and internal redundancy provides maximum availability and makes it suitable for N+N or N+1 redundancy design to ensure reliable and quality power supply
- Smart, local and remote control and monitoring by Ex-d touch screen (access with door closed)
- Natural cooling design optimizes reliability, not reliant on forced cooling
- Maximum safety with Ex-d and Ex-e enclosures
Standards/Certification
- In compliance with IEC 60146 (DNV verified)
- EN 60079-0, EN 60079-1, EN 60079-7
- IEC 60079-0, IEC 60079-1, IEC 60079-7
Physical characteristics
- Size depending on power requirement
- System pre-assembled onto free standing support frame
- Incorporates DC distribution facilities with solid busbar design
- Degree of protection: IP66
- Cast light alloy or stainless steel Ex d enclosures.
- Stainless steel 316 Ex-e enclosures
- Cable entry facilities in distribution panel
- Stainless steel mounting frame
- Operating temperature range: -20 °C up to 55 °C (max temperature depending on customer requirements)
Electrical characteristic
- Wide nominal input voltage range: 400 Vac – 440 Vac 3ph +/-6% 50-60 Hz +/-10%
- Design overvoltage protection: Class III 6 kV/3 kA (test method IEC61643-11 – 2011/IEC61000-4-5 – 2014)
- Nominal output voltage: 24 Vdc
- Battery charger output current: as per customer requirements (modular)
- Voltage ripple: 0.1% RMS, in float mode, battery connected
- From no load to full load: less than 1% RMS
- Suitable to charge all major battery technologies (Nicad, VRLA, LA)
- Output protected from reverse current
System design, control and monitoring
- Graphic User Interface (GUI) by means of full colour LED backlit display with touchscreen function for control and status indication, including Mimic diagram
- Integrated LED bar providing redundant system indication for “input”, “rectifier”, “battery” and “over temperature”
- Battery charger setup options: 1×100%, 2x 100%. Each 100% Battery charger consists of charger module(s). Each charger module consists of 3 converters. Should a single converter fail, the other converters remain operational.
- System controller records and stores key system status changes
- Up to 8 hardwired inputs and 8 hardwired outputs can be provided
- Serial communication facilities using Modbus over Ethernet, via UTP (copper)
- Busbar connection to distribution panel
- Custom system setups and integrated AC and DC distribution available depending on client requirements
- Optional battery system pre-installed in separate Ex-e battery enclosure


